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Production of suppositories requires proper technology because of huge amount of waxes. Designed and manufactured by Urlinski process line, consisting of homogenizing mixer and auxiliary mixer for fat phase with emulsifying agitator, secures efficient averaging of the mass as well as full control over heat treatment, which is the key issue in suppositories production. Furthermore, combination of homogenizing mixer with auxiliary mixer for fat phase, equipped with emulsifying agitator, increases productivity during suppositories processing.

Application of emulsifying agitator significantly speeds up a fat or water phase preparation, reducing its duration even by 40%. At the same time, the prepared and uniform phase is fed directly onto the first homogenizer hoarding (true in-line system), which additionally reduces the total time of production process by 20%, giving 100% guarantee the final product is homogenous.

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Process line features:
  • common operator’s platform, providing an easy access to the control elements as well as safe, ergonomic and comfortable work

  • independent heating systems of auxiliary and homogenizing mixer

  • energetic module supplying both devices with utilities

  • heated and equipped with in-line fat phase filter transfer from auxiliary to homogenizing mixer

  • definition of all path of valves – process and CIP cleaning ones

  • easy access to all parts of the process line

  • control over technological parameters from common touch panel 10” with process data recording

  • homogenizing mixer equipment:

– anchor stirrer with directing blades, two-ways acting scrapers and static wave breakers

– high efficient 4-row comb-shaped homogenizer in by-pass or internal recirculation

– infinitely variable adjustment of stirrer and homogenizer rotational speed

– vessel designed to work under vacuum, enabling components sucking

– two zone heating / cooling jacket for liquid thermal agents

– heated by-pass with temperature control

– heat exchanger in cooling system

– cooling speed rate adjustment

– introduction of the components directly over homogenizer

– equipped with two rotational shower heads CIP cleaning system

  • auxiliary phase mixer equipment:

– emulsifying agitator for hard lumps grinding, reducing fat or water phase preparation time

– pressure proof heating jacket

– CIP cleaning system with use of emulsifying agitator